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1998 johnson 40 hp won't idle when tank is 1/2 full and less

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  • 1998 johnson 40 hp won't idle when tank is 1/2 full and less

    40 hp johnson won't idle when tank is less than half full.
    any thoughts would be greatly appreciated.

    couple months ago my wife and i bought a pontoon with a 1998 johnson 40hp

    we have had it out on the lake 5 times now.

    it runs great from idle thru wide open throttle when the gas tank is full down to about a half tank.

    after the tank is half full or less it runs great above idle but does not idle good, keeps cutting off then is hard to restart.

    here is what i know about the engine's history

    2 months ago the carbs were rebuilt and adjusted
    new plugs
    new fuel pump
    new fuel line and primer bulb
    new fuel filter

    tank is 12 gallons, vent is open
    fresh gas
    seafoam was added to my last tank of gas.

    idle speed seems ok
    compression hasn't been checked

    many thanks

  • #2
    If you keep it running by pumping fuel primer bulb then it could be fuel pump, fuel hose, tank vent or pickup tube in gas tank. If pumping primer doesn't keep it running then problem is at engine, dirty carbs, intake gasket leaks, compression problem.
    Regards
    Boats.net
    Johnson Outboard Parts

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    • #3
      Check the pickup line inside the tank. Sounds like it has a pin hole around the halfway mark.... draws air.

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